IKP-5 Strumento di Misura del Profilo Ruote Treni
Railway Wheel Profile Gauge
IKP-5
The laser profilometer is employed for measuring geometrical parameters of the rail wheel flange (thickness, slope, height), rim/tire thickness and for taking full profile of the wheel roll surface.
The device is supplied with database and software package for wheel sets wear data storage and processing.
Operation Principle
Operator mounts the laser scanning module onto the wheel to be measured. Having received a command from PDA or PC, the laser module performs non-contact scanning of the wheel surface. Measurement results (geometric parameters and profile of the surface) are displayed on PDA, can be saved in the PDA memory, and transferred to the PC database. Simultaneously, additional parameters can be saved: operator number, side identifier (left or right wheel), axis number, locomotive (carriage) number, wheel pair number, etc.
Railway Wheel Profile Gauge IKP-5 Series (Model 2017) Specification
| Name of parameter | Value |
| Measurement range | |
|
flange height, mm flange thickness, mm flange slope, mm rim thickness, mm diameter (calculation method), mm |
20…45 20…50 1…15 36…100 (30...90) 400…1400 |
| Measurement error | |
|
flange height, mm flange thickness, mm flange slope, mm rim thickness, mm diameter, mm |
± 0,05 ± 0,05 ± 0,1 ± 0,1 ± 0,1 |
| Discreteness of indication | |
| all parameters, mm | 0,01 |
| Profile measurement range, mm | 145 |
| Discreteness of the profile formation, not worse than, mm | 0,025 (5800 points for profile) |
| Digital readout device (PDA) dimensions, mm | 112,5х95,5х22,7 |
| Dimensions of laser scanning module, mm |
Standard: 214x156x54 Short: 201x114x54 Super-short: 213,5х90х54 |
| Power supply (laser scanning module) |
3,7V, Li-ion rechargeable battery 5400mAh for standard IKP and 2400mAh for Short and SShort |
| Power supply (PDA) |
3,7V Li-polymer battery 3300mAh |
| Measurement time, s | adaptive, depending on surface quality, 4 average |
| The number of measurements that can be taken before battery recharge is not less than |
5000 for Standard IKP and 2200 for Short and Super-short |
| Laser module battery life time | 5 million measurement cycles |
| PDA memory capacity | 100 000 measurements |
| Interface between laser scanning module and PDA | Bluetooth |
| Working temperature range, °С | -30…+50 |
| Enclosure rating |
IP42 or IP62 |
Models :
IKP-5 Series 
|
Measurement ranges, mm: |
|
| flange height | 20...45 |
| flange thickness | 20...50 |
| flange slope | 1….15 |
| rim thickness | 36…100 |
| Measurement error, mm: | |
| flange height | ± 0,05 |
| flange thickness | ± 0,05 |
| flange slope | ± 0,1 |
| rim thickness | ± 0,1 |
| average measurement time, s: |
4 |
IKP-5-short Series for tramway wheels 
|
Measurement ranges, mm: |
|
| flange height | 20...45 |
| flange thickness | 20...50 |
| flange slope | 1….15 |
| rim thickness | 22…52 |
| Measurement error, mm: | |
| flange height | ± 0,05 |
| flange thickness | ± 0,05 |
| flange slope | ± 0,1 |
| rim thickness | ± 0,1 |
| average measurement time, s: |
4 |
IKP-5-Super-short Series for tramway wheels 
|
Measurement ranges, mm: |
|
| flange height | 20...45 |
| flange thickness | 20...50 |
| flange slope | 1….15 |
| Measurement error, mm: | |
| flange height | ± 0,05 |
| flange thickness | ± 0,05 |
| flange slope | ± 0,1 |
| average measurement time, s: |
4 |
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